112. How to Convert Fluorescent Tube Lights to LED: A Comprehensive Guide
Aug
28,
2024

112. How to Convert Fluorescent Tube Lights to LED: A Comprehensive Guide

By Dani Thomason • Aug 28, 2024

Lighting is the cornerstone of comfort in any space, be it for a bustling office or a spacious warehouse. But let's face it, fluorescent lights have had their day. It’s time to let your lighting shine in a new way with LED technology. If you're still using those old fluorescent tubes, it might be time to swap them out for the bright, efficient, and long-lasting glow of LED tube lights. Once you make the switch, we’re confident you’ll wonder why you didn’t make the leap sooner!

Why Convert Fluorescent Tubes to LEDs?

Before we jump headfirst into the "how," let's first review the "why." After all, knowing the benefits will make the effort feel all the more worthwhile. Converting fluorescent lighting to LED isn’t just about being trendy. LED lighting has several core advantages over traditional fluorescent lamps.

  • Energy Efficiency: LED lights use about 50-70% less energy than those old fluorescent tubes. Less energy means lower bills—that’s a win-win in our book!
  • Longevity: If you're tired of climbing ladders or raising lifts to replace your tube lights every couple of years, rejoice! LED tube lights last up to 50,000 hours or more.
  • Better Light Quality: LEDs offer better light distribution and color rendering, which means they’ll light up your spaces more effectively. Say goodbye to those dreary, buzzing fluorescent bulbs that always cause light flicker at the worst times.
  • Eco-Friendly: Fluorescent tubes contain mercury—bad news for the environment if they break. LED lights, on the other hand, are free of harmful chemicals and are 100% recyclable.

With all these perks, it's no wonder more and more folks are switching from fluorescent lighting to LED.

Choosing Your Conversion Method: Know Your Types

Now, let’s get into the nitty-gritty. There are a few different ways to convert your fluorescent tubes to LED, and choosing the right one depends on what you’re looking for in terms of simplicity, cost, and performance.

1. Plug and Play (Type A LED Tubes)

Type A LED tubes are like the lazy person’s dream—minimal effort, maximum payoff. So what are plug-and-play lights exactly? This method lets you simply swap out the old fluorescent tube with a compatible LED tube light. The catch? You need to keep that old fluorescent ballast intact. Here’s what you need to know:

  • Pros: Easy installation. Just remove the old fluorescent tube and pop in the LED tube. No rewiring necessary.
  • Cons: Fluorescent ballasts can fail over time, so if that ballast goes kaput, you’ll have to replace it too. Not ideal.

2. Ballast Bypass (Type B LED Tubes)

With the Ballast Bypass ones, you’ll be waving goodbye to the fluorescent ballast altogether. Instead, you wire the LED tube directly to the main power supply.

  • Pros: No need to worry about a ballast failing in the future. You’re future-proofing your lighting fixture.
  • Cons: It involves a bit more elbow grease with some minor rewiring. You’ll need to follow safety protocols and know your way around some wiring.

3. Hybrid (Type A/B Tubes)

Can’t decide? No worries—there’s a hybrid option! Type A/B LED tubes are versatile and work with both an existing ballast and a direct wire setup.

  • Pros: Maximum flexibility. You can use ballast hybrid lamps with your ballast now, then convert to a direct wire system when the ballast eventually gives out.
  • Cons: Hybrids tend to be pricier. You’re paying for that flexibility, after all.

4. LED Retrofit Kits

LED retrofit kits are a step beyond replacing bulbs, but not involving a full fixture replacement. Retrofit kits include both magnetic strips with remote drivers, and troffer or flat panel retrofits with a hinged swing-in door. A retrofit kit is a more permanent solution than a tube upgrade, but without completing a full out fixture replacement.  

  • Pros: You’ll get the full power of LED technology with none of the old limitations. Plus, you’ll often get more features like dimming capabilities or enhanced light output.
  • Cons: More costly and can be a bit more labor-intensive upfront, but it’s an investment that can save you big in the long run.

5. New LED Fixtures

Sometimes you might just want to completely remove the old, and install new. This involves a full fixture swap out. Remove the old fluorescent bulbs, fixture housing, ballast and components and install a new, integrated LED fixture.

  • Pros: You’ll get a fresh, modern look with brand new LED fixtures, along with all the other benefits of LED.
  • Cons: A full fixture replacement will require a larger investment, both in terms of materials (new fixtures), and installation costs (more labor)

Step-by-Step Guide to Converting Your Fluorescent Tubes to LED Tubes

Alright, now that you're geared up with all the knowledge, let's roll up our sleeves and get started on converting fluorescent lights to LEDs.

1. Power Off the Circuit

Safety first! Head over to your circuit breaker and turn off the power to the fluorescent lighting fixture. Double-check with a voltage tester to ensure that no current is running through the wires.

2. Remove the Fluorescent Tube

Carefully twist and remove the old fluorescent tube. It’s best to handle them with care—these tubes are fragile, and you don't want mercury scattering all over the place. If you’re converting multiple fixtures, this is the time to get all those old tubes down.

3. Identify Your Ballast

Now, it’s time to find that ballast. The ballast is a small rectangular box that controls the current to your fluorescent tube. If you’re going the Type A route, you’ll leave it as is. If you’re going for the direct wire (ballast bypass) method, you’ll need to remove it or wire around it (continue reading ;-)

4. Ballast Bypass (If Applicable)

For those of you going the direct wire route, snip the wires connecting the ballasts to the fixture (how Ballasts work - see how to wire around your ballast here). Be sure to label or take a photo of the wiring before you start disconnecting things. It'll save you some serious head-scratching lager. 

5. Rewire for Direct Power

Strip back the wires and rewire them directly to the fixture’s power source. Follow the instructions that come with your Type B LED tube light to ensure proper installation. Remember, the goal here is to bypass the ballast completely.

6. Install the LED Tube Light

Once your wiring is squared away, insert your shiny new LED tube light into the fixture. Make sure it’s secure and properly aligned.

7. Test Your Work

Now, cross your fingers, head back to the circuit breaker, and switch the power back on. If all has gone according to plan, you should be basking in the new glow of LED light! Test your fixtures one by one to ensure everything is functioning as it should.

Troubleshooting Common Issues

Even the best-laid plans can hit a few snags. If your new LED tubes aren’t lighting up as expected, here are some common hiccups:

  • Incorrect wiring: Double-check your connections, especially if you’ve bypassed the ballast. Incorrect wiring can prevent the LED light from functioning.
  • Ballast issues: If you opted for Type A LED tubes and they’re not working, the problem could lie in an old or faulty ballast. Consider switching to a ballast bypass method.
  • Incompatible tubes: Not all LED tubes are created equal. Ensure your new LED tubes are compatible with your specific fixture and chosen conversion method.

A Bright Future: The Benefits of LED Over Time

So, what should you expect after you've switched from fluorescent tubes to LED? The benefits of LEDs aren't just in energy savings (though your wallet will certainly thank you). LED lighting gives off a crisper, more vibrant light, creating a more pleasant environment whether you're working in an office or powering through a workshop project.

Moreover, LED lights operate quietly and they turn on instantly without flickering. If you've ever been frustrated waiting for fluorescent tubes to "warm up," LED lighting is a breath of fresh air. Not to mention, you'll be making a more eco-conscious choice by reducing your energy consumption and avoiding the hazardous materials in traditional fluorescent bulbs for your warehouse or office lighting.

Conclusion: Step Into the Light

And there you have it—your ultimate guide to upgrading fluorescent tube lights to LED! Whether you’re ready for a simple plug-and-play solution or willing to roll up your sleeves for a ballast bypass, making the switch to LED lights is well worth the effort. With benefits like energy savings, longer lifespans, and superior light quality, LED technology is lighting the way to a brighter, more sustainable future.

So go ahead—ditch those flickering, buzzing fluorescent tubes and step into the bright, energy-efficient light of the LED era. Your home, your workspace, and even the planet will thank you!